Acrylic, with its clarity, durability, and versatility, is a favorite material for artists, designers, and small businesses creating everything from intricate jewelry to bold signage. Laser cutters, particularly CO2 lasers, excel at producing clean, flame-polished edges and detailed engravings on acrylic, making them essential tools for both hobbyists and professionals. In 2025, advancements in laser technology have brought faster processing, enhanced precision, and eco-friendly designs to the market. This guide ranks the top 5 acrylic laser cutters of 2025, comparing their precision, power, and value to help you choose the best machine for your needs. Each recommendation is based on performance, material compatibility, and real-world testing insights.

Criteria for Selection

To determine the top acrylic laser cutters, we evaluated:

• Precision: Ability to achieve fine cuts (spot size ≤0.2mm) and accurate engravings.
• Power: Wattage and cutting capacity for various acrylic thicknesses (cast and extruded).
• Value: Balance of features, performance, and price, including software and accessory support.
• Suitability for Acrylic: Compatibility with clear and colored acrylic, ease of achieving polished edges, and engraving quality.

Below are the top 5 acrylic laser cutters for 2025, tailored for different budgets and applications.

1. xTool P2 (55W CO2 Laser)

The xTool P2 remains a standout for acrylic cutting and engraving in 2025, offering unmatched power and versatility for professionals and small businesses. Its 55W CO2 laser effortlessly handles thick acrylic, delivering precise cuts and high-contrast engravings, especially on clear acrylic, which diode lasers struggle with.

Key Features:

• Power: 55W CO2 laser, cuts up to 20mm acrylic in a single pass.
• Precision: 0.15×0.2mm spot size, with dual cameras for accurate positioning.
• Work Area: 26" x 14", with pass-through for larger materials (up to 3 meters).
• Software: xTool Creative Space with AI-driven path optimization and 3D curved engraving.
• Accessories: Supports rotary attachment for cylindrical acrylic objects and conveyor for batch production.
• Safety: Enclosed design with fire prevention system and lid lock.

Pros:

• Cuts thick acrylic (up to 20mm) with flame-polished edges.
• Advanced features like curved surface engraving and batch processing.
• User-friendly software, ideal for both beginners and pros.

Cons:

• Higher price point (~$4,999).
• Larger footprint requires dedicated space.

Best For: Professional workshops and small businesses creating large acrylic signs, displays, or intricate art pieces. Its power and precision make it ideal for high-volume production.

2. OMTech AF2028-60 (60W CO2 Laser)

The OMTech AF2028-60 is a powerful, cost-effective option for businesses needing high throughput. Its 60W CO2 laser cuts through acrylic up to 10mm thick with clean edges, and its large work area supports commercial-scale projects.

Key Features:

• Power: 60W CO2 laser, optimized for acrylic, wood, and leather.
• Precision: Autofocus system ensures consistent cuts with 0.2mm accuracy.
• Work Area: 28" x 20", suitable for large signage or panels.
• Software: Compatible with LightBurn for advanced design control.
• Ventilation: Built-in exhaust for fume removal, critical for acrylic cutting.

Pros:

• Excellent value for high-power performance (~$3,000-$4,000).
• Large work area for commercial applications.
• Reliable for thick acrylic and bulk production.

Cons:

• Manual positioning less intuitive than camera-based systems.
• Requires external ventilation setup for optimal safety.

Best For: Businesses focused on producing large acrylic signs, POP displays, or industrial components. Its power and affordability make it a top choice for cost-conscious professionals.

3. Glowforge Aura (30W CO2 Laser)

The Glowforge Aura is an entry-level CO2 laser cutter designed for hobbyists and small-scale creators. Its 30W laser cuts acrylic up to 6mm thick and delivers frosty engravings on cast acrylic, making it perfect for personalized crafts.

Key Features:

• Power: 30W CO2 laser, suitable for thin to medium acrylic.
• Precision: Built-in fisheye camera for drag-and-drop design alignment.
• Work Area: 20" x 12", compact for home studios.
• Software: Cloud-based Glowforge app, beginner-friendly with no internet required for some models.
• Portability: Lightweight (~45 lbs) for easy setup.

Pros:

• Affordable (~$1,199) and easy to use for beginners.
• Compact design fits small workspaces.
• Reliable for small acrylic projects like keychains or ornaments.

Cons:

• Limited to thinner acrylic (≤6mm).
• Cloud-based software may feel restrictive for advanced users.

Best For: Hobbyists, educators, and DIY enthusiasts crafting small acrylic items like awards, jewelry, or home decor.

4. Flux Beamo (30W CO2 Laser)

The Flux Beamo offers a compact, powerful solution for creators with limited space. Its 30W CO2 laser cuts acrylic up to 5mm thick and excels at engraving, with a touchscreen interface and smartphone app adding convenience.

Key Features:

• Power: 30W CO2 laser, effective for acrylic and glass.
• Precision: 0.2mm spot size with integrated camera for alignment.
• Work Area: 11.8" x 8.3", ideal for small projects.
• Software: Flux app and Beam Studio for seamless operation.
• Portability: Weighs ~48 lbs, easy to move.

Pros:

• Compact and portable for small studios (~$2,000).
• User-friendly app-based control.
• Clean cuts on thin acrylic with minimal setup.

Cons:

• Smaller work area limits project size.
• Less powerful than higher-wattage CO2 lasers.

Best For: Artists and small businesses creating medium-sized acrylic art, jewelry, or decor in space-constrained environments.

5. Epilog Fusion Pro (CO2/Fiber Hybrid)

The Epilog Fusion Pro is a premium, professional-grade laser cutter with dual CO2 (120W) and fiber laser options, offering unmatched versatility for acrylic and metal projects. Its high precision and large work area make it ideal for demanding applications.

Key Features:

• Power: 120W CO2 laser (optional 50W fiber), cuts acrylic up to 25mm.
• Precision: 0.001-inch positioning accuracy, 1,355 DPI engraving resolution.
• Work Area: Up to 40" x 28", with pass-through for oversized materials.
• Software: JobControl software for high-speed, precise operation.
• Flexx Technology: Automatically switches between CO2 and fiber lasers for mixed materials.

Pros:

• Exceptional precision and power for thick acrylic and complex designs.
• Large work area for industrial-scale projects.
• Hybrid capability for acrylic and metal engraving.

Cons:

• High cost (~$5,999-$10,000).
• Requires significant space and professional setup.

Best For: Professional studios and manufacturers producing high-end acrylic signage, trophies, or mixed-material products.

Comparison Table

Tips for Cutting Acrylic

• Material Choice: Use extruded acrylic for clean cuts and cast acrylic for frosty engravings.
• Settings: Set power to 65%-70全世界

System: 70% for cutting 6mm acrylic at 5mm/s, no air assist for polished edges; for frosted effects, enable air assist.

• Ventilation: Acrylic cutting produces strong fumes; ensure proper exhaust or use a fume purifier like the xTool SafetyPro AP2.
• Test Cuts: Adjust power and speed on scrap acrylic to avoid scorching or melting.
• Maintenance: Clean lenses regularly to maintain beam quality and precision.

Conclusion

Choosing the right acrylic laser cutter in 2025 depends on your project scale, budget, and workspace. The xTool P2 is the top choice for professionals needing power and versatility, cutting up to 20mm acrylic with precision. The OMTech AF2028-60 offers excellent value for high-volume production, while the Glowforge Aura and Flux Beamo are ideal for hobbyists and small studios with thinner acrylic needs. For industrial-grade applications, the Epilog Fusion Pro delivers unmatched precision and hybrid capabilities. By matching your cutter to your specific acrylic projects—whether intricate jewelry or large signage—you can achieve professional-quality results with efficiency and flair.