The Short Answer: Yes, But With Limitations
While CO₂ lasers (10.6μm wavelength) aren't ideal for cutting solid metals, they can engrave certain metal surfaces when properly configured. Here's your complete guide to metal engraving with CO₂ lasers.
How CO₂ Lasers Interact With Metals
The Physics Behind It
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CO₂ lasers primarily reflect off bare metals (aluminum, steel, copper)
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Requires surface treatments to enable absorption:
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Coatings (paint, anodization)
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Laser-marking compounds (Thermark, Cermark)
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Oxidation techniques
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Metals That Work Best
Metal Type | Engraving Method | Result |
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Anodized Aluminum | Direct engraving | White marks |
Stainless Steel | With marking spray | Dark/black marks |
Titanium | Oxidation marking | Color changes |
Painted Metals | Paint removal | Contrast engraving |
Brass/Copper | Requires special paste | Moderate results |
3 Effective Methods for Metal Engraving
1. Anodized Aluminum Engraving
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Process: Laser removes colored anodized layer
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Result: Bright white marks
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Best For: Serial numbers, barcodes, logos
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Power Needed: 30W+ at low speed (200-400mm/s)
2. Laser Marking Sprays (Cermark/Thermark)
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How It Works:
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Apply marking compound
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Laser fuses it to metal
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Wipe off excess
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Result: Permanent black marks
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Cost: 50−150 per bottle (covers ~50-100 engravings)
3. Direct Oxidation Marking
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For: Stainless steel, titanium
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Technique: High heat creates oxide layer
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Appearance: Gold, blue, or black marks
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Settings: Low speed, high power (60W+ recommended)
What CO₂ Lasers CAN'T Do With Metals
❌ Cut thick metal sheets (requires fiber laser)
❌ Engrave untreated shiny metals effectively
❌ Achieve deep engraving like CNC or fiber lasers
Alternative Solutions
If you need better metal results:
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Fiber Lasers - Ideal for bare metal engraving
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Hybrid Approach - Use CO₂ for coating removal + fiber for deep marks
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Chemical Etching - For complex metal parts
Pro Tips for Best Results
✔ Use air assist to prevent marking compound splatter
✔ Test settings on scrap metal first
✔ Clean surfaces thoroughly before engraving
✔ For production work, consider a fiber laser instead
Final Verdict
While CO₂ lasers can engrave treated metals, they're not the best tool for pure metal work. For occasional marking (especially anodized aluminum), they work well—but serious metal engraving requires fiber laser technology.