Laser Cutter
Can a CO₂ Laser Cutter Engrave Metal? Here’s What You Need to Know
2025-04-09 14:24:55 technical college

The Short Answer: Yes, But With Limitations

While CO₂ lasers (10.6μm wavelength) aren't ideal for cutting solid metals, they can engrave certain metal surfaces when properly configured. Here's your complete guide to metal engraving with CO₂ lasers.

How CO₂ Lasers Interact With Metals

The Physics Behind It

  • CO₂ lasers primarily reflect off bare metals (aluminum, steel, copper)

  • Requires surface treatments to enable absorption:

    • Coatings (paint, anodization)

    • Laser-marking compounds (Thermark, Cermark)

    • Oxidation techniques

Metals That Work Best

Metal Type Engraving Method Result
Anodized Aluminum Direct engraving White marks
Stainless Steel With marking spray Dark/black marks
Titanium Oxidation marking Color changes
Painted Metals Paint removal Contrast engraving
Brass/Copper Requires special paste Moderate results

3 Effective Methods for Metal Engraving

1. Anodized Aluminum Engraving

  • Process: Laser removes colored anodized layer

  • Result: Bright white marks

  • Best For: Serial numbers, barcodes, logos

  • Power Needed: 30W+ at low speed (200-400mm/s)

2. Laser Marking Sprays (Cermark/Thermark)

  • How It Works:

    1. Apply marking compound

    2. Laser fuses it to metal

    3. Wipe off excess

  • Result: Permanent black marks

  • Cost: 50−150 per bottle (covers ~50-100 engravings)

3. Direct Oxidation Marking

  • For: Stainless steel, titanium

  • Technique: High heat creates oxide layer

  • Appearance: Gold, blue, or black marks

  • Settings: Low speed, high power (60W+ recommended)

What CO₂ Lasers CAN'T Do With Metals

❌ Cut thick metal sheets (requires fiber laser)
❌ Engrave untreated shiny metals effectively
❌ Achieve deep engraving like CNC or fiber lasers

Alternative Solutions

If you need better metal results:

  1. Fiber Lasers - Ideal for bare metal engraving

  2. Hybrid Approach - Use CO₂ for coating removal + fiber for deep marks

  3. Chemical Etching - For complex metal parts

Pro Tips for Best Results

✔ Use air assist to prevent marking compound splatter
✔ Test settings on scrap metal first
✔ Clean surfaces thoroughly before engraving
✔ For production work, consider a fiber laser instead

Final Verdict

While CO₂ lasers can engrave treated metals, they're not the best tool for pure metal work. For occasional marking (especially anodized aluminum), they work well—but serious metal engraving requires fiber laser technology.

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